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Silk production


SILK PRODUCTION


  • The rearing of silkworms for obtaining silk is called sericulture.
  • It is a very complex and lengthy process.
  • The first step involves washing the silkworm eggs that had been stored over the winter.
  • Under natural conditions, the eggs hatch only once a year in spring when the mulberry trees begin to leaf.
  • After the eggs hatch, the larvae are spread out on trays to grow. They are fed chopped mulberry leaves for 20-35 days.
  • Racks or twigs are placed on the trays where the worms spin the cocoons.
  • Spinning may take about a week, after which the cocoons have to be unraveled.
  • The cocoons are put in hot water, which kills the worms as well as loosens the filaments.
  • The filaments are taken out from the cocoons by the process called reeling or filature.
  • Filaments from several cocoons are twisted together to make a strong thread that is wound on a reel.
  • The threads are then dyed and woven into silk fabric.
  • There are different types of silk which differ in quality and texture.
  • The differences are due to different varieties of silk moths.
  • Tassar silk, mooga silk, and kosa silk are some of the different types of silk.

 

Summary of the Process of Silk Production:

  • The healthiest moths are chosen for breeding and laying the eggs.
  • The larvae that emerge once the eggs hatch are fed mulberry leaves. They continue feeding for 3-4 weeks.
  • When the silkworm is about 35 days old it starts spinning a cocoon around itself.  This process takes about 3-7 days to complete.

  • The pupae inside the cocoons are killed by putting the cocoons in hot water, which kills the worms as well as loosens the fibres.
  • Single filaments are washed, dried, and twisted to form yarn. The texture of the fabric depends on the manner of twisting.
  • One end of the silk thread is passed through an eyelet and the thread reeled on to the wheel.

 

Discovery of Silk:

  • According to an old Chinese legend, the empress Si-lung-Chi was asked by the emperor Huang-ti to find the cause of the damaged leaves of mulberry trees growing in their garden.
  • The empress found white worms eating up mulberry leaves.
  • Silk industry began in China and was kept a closely guarded secret for hundreds of years.
  • Later on, traders and travelers introduced silk to other countries.
  • The route they travelled is still called the ‘silk route’.